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Home | Advanced Asset and Project Solutions | Turnarounds and Project Solutions
Integrated, Start-to-Finish Solutions for Complex Turnarounds
When critical systems go offline, the pressure’s on. Downtime is costly, coordination is complex, and there’s no margin for error. TEAM’s Turnaround Services are built for the times when every minute matters — and when execution, speed, safety, and precision have to align seamlessly.
Whether it’s a full-plant outage or a focused shutdown, we bring the people, tools, and structure to keep things moving without delays, handoffs, or confusion. Every service is backed by TEAM360, our integrated ecosystem that connects planning, inspection, repair, and digital insights into one high-performance solution.
OneInsight® Turnaround, our centralized digital platform for live scheduling, task tracking, QA, and field updates, provides full visibility into every phase and aligns teams with what matters most in the moment. From early planning and crew mobilization to machining, valve repair, bolting, inspection, and heat treatment, we deliver unified execution across your entire scope.
Turn Strategy Into Action
Explore the tools, teams, and technologies that make TEAM’s turnaround support seamless from shutdown to startup.
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Project Management
Plan smarter. Move faster.
Turnarounds run on tight timelines, and every delay can cost millions. TEAM’s project management services help you take control before boots hit the ground. From early-stage planning through execution, we provide the tools, talent, and transparency to keep every phase on track. With digital dashboards, live KPIs, and remote QA tracking, we eliminate guesswork and align every crew with the critical path.
Capabilities:
- Turnaround-specific planning using TEAM’s proven playbook
- Remote dispatch, real-time QA/QC, and technician tracking
- Interactive dashboards for scheduling, labor, cost, and performance
- KPI reporting for continuous improvement and accountability
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Field Machining
Bring the machine shop to the site.
During a turnaround, there’s no time to wait on off-site machining. TEAM delivers shop-grade precision right where you need it. From flange resurfacing to line boring and shaft turning, our portable machining equipment and expert crews eliminate delays and reduce costly rework.
Capabilities:
- Pipe cutting and beveling for weld-prep and fit-up
- Flange facing to restore gasket sealing surfaces
- Line boring, drilling, and tapping on complex equipment
- Shaft turning and polishing for rotating assets
- In-place milling for precision surface corrections
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Technical Bolting
Seal it right the first time
Leaks and failures during startup aren’t just frustrating. They’re expensive. TEAM’s bolting services help ensure every joint is assembled to spec and verified for service. From breakout and torqueing to ultrasonic bolt measurement, we bring the right tools and procedures to every flange.
Capabilities:
- Hydraulic nut splitting and bolt breakout
- Controlled torquing and tensioning
- Ultrasonic measurement for bolt elongation
- Flange management and criticality reviews
- Joint integrity consulting and documentation
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Vapor Barrier Test Plugs
Isolate safely. Test with confidence.
Need to weld or test in a hazardous environment? TEAM’s vapor barrier test plugs create localized isolation zones that prevent vapor intrusion and allow for safe, controlled hydrostatic testing without impacting the broader system.
Capabilities:
- Tool sizes from 0.394″ to 120″, including multi-schedule designs
- Through-port venting to safely relieve pressure
- Localized hydrostatic testing up to 5,000 PSI
- Minimal test medium required
- Enables welding and machining without full system isolation
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Hot Tap & Line Stop
Modify and elevate without shutdown
Whether you’re adding a branch line or isolating for repair, TEAM enables you to modify pressurized systems without taking them offline. Hot tapping and line stop solutions support fast, safe intervention in the middle of your turnaround.
Capabilities:
- Hot tap installation for new branch connections
- Line stop systems for segment isolation with or without bypass
- In-service welding for sleeves and temporary piping
- Full weld integrity support and ancillary services
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On-Stream Repair
Keep it live. Keep it safe.
Critical systems don’t always shut down on your schedule. TEAM’s on-stream repair solutions are built to perform safe, precise interventions while systems remain live. Whether you’re addressing support lift, insulation damage, or minor defects, we get it done — without the outage.
Capabilities:
- Portable pipe lifting systems with mechanical stops
- Stress analysis and risk-based lift planning
- Rapid mobility between lift points
- Fully locked lifts with depressurized hydraulics
- Comprehensive JSA alignment and safety planning
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Valve Repair
Restore flow. Reduce cost.
Turnarounds often expose valve issues that can’t wait for OEM lead times. TEAM brings the repair shop to your site — refurbishing valves, restoring function, and ensuring compliance, all without removing the asset from service.
Capabilities:
- Field machining, lapping, and pressure testing
- Cleaning, sandblasting, and surface prep
- OEM part sourcing and in-house component fabrication
- Mobile trailers equipped for on-site repairs
- Over 200 trained technicians ready for rapid mobilization
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Inspections
Know what you’re working with
Every great turnaround starts with the right intel. TEAM offers a full suite of NDT and advanced inspection services to verify asset condition pre- and post-repair. Our certified inspectors support regulatory compliance, safety, and QA documentation — all without slowing you down.
Capabilities:
- Radiography (RT), Ultrasonic (UT), Magnetic Particle (MT), and Dye Penetrant (PT)
- API 510/570/653-certified inspectors
- AWS CWI and NACE coating inspectors
- Digital data collection and reporting tools
- Integration with TEAM’s Mechanical Integrity (MI) programs
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Heat Treating
Be prepared for anything
Before startup, your welds and materials need to meet spec. TEAM’s heat treatment services ensure structural reliability, reduce residual stress, and support metallurgical integrity—right at the turnaround site.
Capabilities:
- Post-weld heat treatment (PWHT) and stress relief
- Combustion, electrical resistance, and induction heating
- Preheat and refractory curing services
- Programmable thermal profiles and digital QA records
- Mobile systems for fast field deployment
Talk to an Expert
We understand the value of your time, money, and peace of mind. Our team of experts is ready to guide you through the process of integrating services that streamline your operations, reduce unnecessary costs, and eliminate the stress of managing multiple vendors.
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