Turnaround Solutions

Turnaround Solutions

On-time execution and project efficiency.

Turnaround Solutions
Turnaround Solutions
Turnaround Solutions

Start-to-Finish Turnaround Support

Turnarounds are often large, complex projects with many moving parts and potentially hundreds of on-site workers to manage. Taking on such work alone can be a tall order for any operator. Just a few missed details can set a turnaround back by months, resulting in millions of dollars in additional labor costs and lost plant productivity. Only a company with the size and experience of TEAM can provide the expertise and manpower necessary for comprehensive and fully integrated turnaround support solutions.

At TEAM, safety comes first. All Turnaround Solutions personnel follow best practices for their particular roles to ensure the protection of themselves and others on the project site. TEAM also works hand in hand with clients to perform an upfront review of the complete turnaround project and determine how we can optimize scheduling, provide transparency into costs, reduce delays between activities, and decrease administrative and support costs. Then we execute that plan while addressing all turnaround needs through our wide range of technical, mechanical and digital services.

Finally, all the offerings in TEAM’s Turnaround Solutions portfolio are supported by our Rope Access capabilities. Regardless of how difficult to reach a location might be, our expert technicians — all graduates of TEAM’s Center of Excellence for Rope Access — can safely position themselves to get the job done.

Project Management

  • Use of our industry-leading Project Management Resources Playbook for Turnarounds
  • Digital enablement of technicians
  • Remote dispatch, management and quality control
  • Interactive web dashboards and KPIs

Field Machining

  • Pipe cutting and beveling (weld-prep)
  • Flange facing
  • Specialty grinding and polishing
  • Line boring
  • Milling
  • Shaft turning
  • Drilling and tapping
  • Laser surveys
  • Custom machining

Technical Bolting

  • Break-out
    • Hydraulic nut splitting
  • Controlled tightening
    • Torquing / tensioning
    • Ultrasonic measurement
    • Heat induction
  • Live bolting (leaking and sealed)
    • Single stud replacement
    • Turn of nut
  • Consulting services
    • Joint integrity reviews and calculations
    • Flange management
    • Criticality assessments

Vapor Barrier Test Plugs

  • Localized barrier to hold back potentially flammable vapors
    • Enables machining, welding and heat treatment to be performed safely
    • Through-port venting system allows any back pressure to be safely evacuated
  • Wide range of sizes and tooling types
    • Sizes from .394” to 120”
    • 4” and above are multi-schedule tools allowing isolation and hydro testing with one tool
  • Localized hydrostatic pressure testing
    • No need for a full system hydro
    • Minimal amount of test medium required
    • Test pressure of up to 5,000 PSI

Hot Tapping and Line Stop Services

  • Hot tapping
    • Providing a new branch connection without interrupting the process
  • Line stop
    • Isolation solutions for the un-isolatable, available with various bypass options
  • Field welding services
    • In-service welding to install a hot tap or line stop fitting which includes ancillary welding services for temporary piping and repair sleeves

On-Stream Repair

  • Lift curvature evaluated using piping stress analysis
  • Lift height limited using mechanical stops
  • Detailed risk assessment and JSA collaboration
  • Full lift height mechanically locked and hydraulics depressurized
  • Ultra-portable lifting jacks — suitable for manual handling
  • Rapid movement of lift points along pipe supports

Valve Repair

  • All valve repair types supported
    • Key vendor relationships to secure OEM parts
    • Machining and refurbishment capability to reduce cost and downtime
    • Training programs to ensure competency
  • Mobile work trailers for short-term or semi-permanent site support
    • Cleaning and sandblasting
    • Machining and grinding
    • Air and water test stands
    • Lapping equipment
    • Work benches
  • Over 200 technicians trained and ready for site support
  • Field welding, machining and grinding capability

Inspections

  • Radiography (RT)
  • Ultrasonic testing (UT)
  • Dye Penetrant (PT)
  • Magnetic particle (MT)
  • MFL inspection
  • API 510 pressure vessel inspectors
  • API 570 piping inspectors
  • API 653 above-ground storage tank inspectors
  • AWS-certified welding inspectors (CWI)
  • NACE coating inspectors
  • Vendor quality assurance (VQA)
  • Data management
  • Mechanical integrity (MI)

Heat Treating

  • Electrical
  • Combustion
  • Induction

Project Management

  • Use of our industry-leading Project Management Resources Playbook for Turnarounds
  • Digital enablement of technicians
  • Remote dispatch, management and quality control
  • Interactive web dashboards and KPIs

Field Machining

  • Pipe cutting and beveling (weld-prep)
  • Flange facing
  • Specialty grinding and polishing
  • Line boring
  • Milling
  • Shaft turning
  • Drilling and tapping
  • Laser surveys
  • Custom machining

Technical Bolting

  • Break-out
    • Hydraulic nut splitting
  • Controlled tightening
    • Torquing / tensioning
    • Ultrasonic measurement
    • Heat induction
  • Live bolting (leaking and sealed)
    • Single stud replacement
    • Turn of nut
  • Consulting services
    • Joint integrity reviews and calculations
    • Flange management
    • Criticality assessments

Vapor Barrier Test Plugs

  • Localized barrier to hold back potentially flammable vapors
    • Enables machining, welding and heat treatment to be performed safely
    • Through-port venting system allows any back pressure to be safely evacuated
  • Wide range of sizes and tooling types
    • Sizes from .394” to 120”
    • 4” and above are multi-schedule tools allowing isolation and hydro testing with one tool
  • Localized hydrostatic pressure testing
    • No need for a full system hydro
    • Minimal amount of test medium required
    • Test pressure of up to 5,000 PSI

Hot Tapping and Line Stop Services

  • Hot tapping
    • Providing a new branch connection without interrupting the process
  • Line stop
    • Isolation solutions for the un-isolatable, available with various bypass options
  • Field welding services
    • In-service welding to install a hot tap or line stop fitting which includes ancillary welding services for temporary piping and repair sleeves

On-Stream Repair

  • Lift curvature evaluated using piping stress analysis
  • Lift height limited using mechanical stops
  • Detailed risk assessment and JSA collaboration
  • Full lift height mechanically locked and hydraulics depressurized
  • Ultra-portable lifting jacks — suitable for manual handling
  • Rapid movement of lift points along pipe supports

Valve Repair

  • All valve repair types supported
    • Key vendor relationships to secure OEM parts
    • Machining and refurbishment capability to reduce cost and downtime
    • Training programs to ensure competency
  • Mobile work trailers for short-term or semi-permanent site support
    • Cleaning and sandblasting
    • Machining and grinding
    • Air and water test stands
    • Lapping equipment
    • Work benches
  • Over 200 technicians trained and ready for site support
  • Field welding, machining and grinding capability

Inspections

  • Radiography (RT)
  • Ultrasonic testing (UT)
  • Dye Penetrant (PT)
  • Magnetic particle (MT)
  • MFL inspection
  • API 510 pressure vessel inspectors
  • API 570 piping inspectors
  • API 653 above-ground storage tank inspectors
  • AWS-certified welding inspectors (CWI)
  • NACE coating inspectors
  • Vendor quality assurance (VQA)
  • Data management
  • Mechanical integrity (MI)

Heat Treating

  • Electrical
  • Combustion
  • Induction

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